
Campaign-Day Fulfilment: How to Scale Pick and Pack for a 5x Order Spike

Er Cai Fang
Senior Product Manager
Plan campaign-day fulfilment for 11.11 and 12.12: capacity maths, shift planning, pre-packed kits, wave picking and courier cut-offs. See how uParcel helps.
Campaign day fulfilment is the work of picking, packing and handing over a sudden surge of marketplace orders before each platform's ship-by deadline. To scale it, convert your expected order volume into labour hours, plan shifts around when orders land, pre-pack your bundles, switch to batch picking and fix your courier cut-offs in advance.
Most sellers know 11.11 and 12.12 will be busy, but few translate "busy" into packers, shifts and courier pickups. That gap is where late shipments and wrong items come from.
This guide works through a single planning scenario: a store that normally ships 300 orders a day and plans for five times that on campaign day. The 5x figure is an example, not a forecast, so swap in your own numbers as you go.
If you want the broader preparation timeline (stock, listings, promotions and post-sale wind-down), start with our peak season fulfilment checklist for Singapore sellers. This post stays on the warehouse floor.
What does a 5x order spike mean for your pick and pack capacity?
A 5x spike means five times the labour hours, not five times the effort from the same team. Start with your measured orders per labour hour, divide your campaign volume by it, and you get the hours you must staff. Everything else (shifts, kits, picking method) is about reducing those hours or spreading them out.
The most reliable number you have is your own throughput. Pull the last two normal weeks and divide orders shipped by total pick-and-pack hours worked. That gives you orders per labour hour for your actual product mix.
Here is the worked example. The throughput figure is an illustrative assumption, not an industry benchmark.
|
Planning input |
Normal day |
Campaign day (5x scenario) |
|
Orders to ship |
300 |
1,500 |
|
Measured throughput (example) |
25 orders per labour hour |
25 orders per labour hour |
|
Labour hours needed |
12 |
60 |
|
Buffer for new or temporary staff (example: +15%) |
Not needed |
69 |
|
Productive hours per person per shift (example) |
7 |
7 |
|
People needed if done in one shift |
2 |
10 |
The buffer matters, because temporary packers rarely match your regular team's speed on day one.
Two more checks belong in this step:
• Packing materials: multiply your average cartons, mailers and void fill per order by 1,500, then add a margin for repacks.
• Space: 1,500 packed parcels need a staging area. Measure how much floor space 300 parcels take today and scale it.
How many packers and shifts do you need for campaign day?
Plan shifts around when orders arrive, not around office hours. Campaign orders tend to bunch around the midnight launch and flash-sale slots, so a split-shift plan (an early wave to clear the overnight backlog, a second wave for daytime orders) usually beats one long day with everyone on the floor.
Marketplace ship-by windows give you some breathing room. On Shopee Singapore, sellers must ship within their Days to Ship (DTS) period, which ranges from 2 to 3 days depending on the product and excludes weekends and public holidays, according to the Shopee Help Centre. Orders that miss the deadline can be cancelled automatically.
That window is a ceiling, not a target. Buyers compare delivery speed, and a backlog that rolls into day two collides with day two's orders.
A practical shift plan for the 1,500-order scenario:
|
Shift |
Time window (example) |
Headcount |
Focus |
|
Wave 1 |
Early morning to midday |
6 |
Clear overnight orders, single-item orders first |
|
Wave 2 |
Midday to evening |
5 |
Multi-item orders, exceptions, daytime flash-sale orders |
|
Floor lead |
Both waves (staggered) |
1 |
Replenishment, QC checks, courier handover |
Assign roles rather than asking everyone to do everything. Pickers, packers and a dedicated person for labels and handover move faster than a team of generalists bumping into each other.
Which orders should you pre-pack or kit before 11.11?
Pre-pack anything you can predict: campaign bundles, gift-with-purchase sets and your top single-SKU orders. Kitting moves labour from campaign day to the quiet days before it, so the packing bench only has to label and seal on the day.
Look at the vouchers and bundles you are running. If a "buy two, get one free" deal or a gift-with-purchase set is in your campaign plan, you already know the exact contents of those parcels.
Good candidates for pre-packing:
• Fixed bundles: sets sold under one listing with the same contents every time.
• Gift-with-purchase: pre-bag the free item with its insert card.
• Top sellers: your highest-volume single SKUs, packed in their final carton and left unsealed for a last QC check.
• Inserts: thank-you cards, campaign flyers and return instructions, pre-counted into stacks.
Treat each kit as its own stock item in your inventory records. If kits are built but not recorded, your available stock looks higher than it is, which is one route to overselling. Our upcoming explainer on inventory sync and why overselling happens (SG-02) covers this in more depth.
Should you switch to wave or batch picking during a campaign?
Yes, for most stores. Picking one order at a time wastes walking time once volume jumps. Batch or wave picking groups many orders into one trip through the shelves, then sorts them at the packing bench, which cuts travel and keeps packers supplied.
At 1,500 orders, walking the aisle for each order becomes the bottleneck. Our guide to pick and pack fulfilment services in Singapore explains the basic workflow; here is how to adapt it for campaign volume.
A simple wave picking process:
- Split orders by type: Separate single-item orders from multi-item orders. Single-item orders can be picked in bulk and packed without sorting.
- Release orders in waves: Group orders by time slot (for example, every hour) or by courier, so each wave can be packed and handed over together.
- Pick by SKU, not by order: For each wave, pickers collect the total quantity of each SKU in one trip.
- Sort at a put wall or into totes: A packer or sorter splits the batch back into individual orders.
- Pack, label and stage by courier: Parcels go straight into the lane for the courier collecting them.
Before campaign day, move your expected top 20 SKUs closer to the packing area. This is a temporary layout change: shift them back once volumes normalise.
Accuracy needs a check point. Add a scan or a second-person check for multi-item orders, since that is where wrong-item complaints usually come from. Track the result using the measures in our post on ecommerce fulfilment KPIs for Singapore sellers.
How do cut-offs, ship-by deadlines and courier handover fit together?
Work backwards from the courier. Fix each pickup time, set an internal order cut-off ahead of it, and make sure every parcel has a printed, scannable waybill before it reaches the staging lane. A parcel packed on time but missed at handover still counts as late.
Your internal cut-off is the last order time you can pick, pack and stage before a scheduled pickup. Leave a margin, because the last hour is always busier than planned.
|
Step |
What to fix in advance |
|
Courier pickup times |
Confirm extra pickups or larger vehicles for campaign days with each courier |
|
Internal cut-off |
Set it ahead of each pickup, for example one to two hours, based on your own pack time |
|
Waybills |
Print in batches as each wave is released, never at the door |
|
Staging lanes |
One clearly marked lane per courier or platform |
|
Handover count |
Count parcels per lane and match against the manifest before the vehicle leaves |
Platform deadlines differ, so check each one in your seller centre rather than assuming they match. Shopee's DTS rule is described above. Lazada and TikTok Shop set their own handover windows and measure on-time dispatch in their account health pages, and campaign periods can change how working days are counted.
Waybills deserve their own check. From 7 October, uParcel riders scan the waybill on every official Shopee, Lazada and TikTok Shop order at pick-up and drop-off, and orders without one fail collection, as explained in our waybill scanning announcement. A smudged or missing label on campaign day is a late shipment waiting to happen.
For how these deadlines translate into the delivery promises you show buyers, see our explainer on fulfilment SLAs and delivery promises.
How does uParcel handle campaign-day fulfilment?
uParcel handles campaign-day fulfilment inside uParcel's CMOS (Complete Marketplace Outsource Solution). The warehouse, the team managing your marketplace store and the delivery fleet plan the spike together, so bundles, staffing and courier pickups are set from the same campaign calendar instead of three separate ones.
Within CMOS, ecommerce fulfilment receives campaign volumes, bundles and voucher mechanics before the sale, so kits and shifts match what is being promoted.
Orders arrive through API integration with major marketplaces, are processed with same-day fulfilment and hand straight to uParcel's island-wide delivery network. The wider CMOS and ecommerce enabler services add store management alongside fulfilment.
Conclusion
Campaign day fulfilment comes down to arithmetic you can do weeks in advance. Convert the spike into labour hours, staff shifts around when orders arrive, and pre-pack whatever you can predict.
On the day, batch picking keeps packers supplied, and fixed cut-offs with clean waybills make sure packed parcels actually leave on time. A 5x scenario is only a starting point, so rerun the maths with your own throughput and forecast.
If you want a second pair of eyes on your campaign plan, uParcel's team is happy to walk you through how fulfilment, store management and delivery can work together for 11.11 and 12.12. Reach out to find out what works best for your business.
Frequently Asked Questions
How far ahead should I plan campaign-day fulfilment?
Start the capacity maths and shift plan at least three weeks before the campaign. That leaves time to hire and brief temporary staff, order packing materials and build pre-packed kits during quieter days.
How do I estimate how many packers I need for 11.11?
Divide your expected campaign orders by your measured orders per labour hour, then add a buffer for slower temporary staff. Divide the result by the productive hours in each shift to get headcount per shift.
What is the difference between wave picking and batch picking?
Batch picking groups several orders into one trip through the shelves. Wave picking releases those batches in scheduled waves, often timed to courier pickups, so each wave can be packed and handed over together.
How long do I have to ship Shopee orders in Singapore?
Shopee Singapore requires sellers to ship within their Days to Ship period, which ranges from 2 to 3 days depending on the product and excludes weekends and public holidays. Check the ship-by date on each order in Seller Centre, as missing it can lead to automatic cancellation.
Should I pre-pack all my campaign orders?
No. Pre-pack only predictable orders such as fixed bundles, gift-with-purchase sets and top single-SKU orders. Build kits to a conservative share of your forecast and record them as stock so your inventory stays accurate.
Can a fulfilment partner handle a sudden campaign spike for me?
Yes. A fulfilment partner can absorb the extra labour, space and courier coordination a spike requires. Share your campaign calendar, bundles and forecast early so the partner can plan staffing and kitting in time.


